3 things to consider when automating gluing and dispensing processes
Bonding, sealing, potting, dosing – dispensing processes are indispensable in almost all branches of industry. Whether in electronics manufacturing, mechanical engineering, medical technology or the automotive industry: the demands for precision, repeatability and process reliability are constantly increasing. Manual processes quickly reach their limits here. The solution: automated bonding and dispensing systems.With the modular and cost-effective solutions on the RBTX marketplace from igus, companies of all sizes can automate their dosing processes efficiently, precisely and economically – even with small batch sizes or a wide variety of variants.
3 things to consider when automating gluing and dispensing processes
Understanding material properties and dosing technology
Not all adhesives and sealants behave in the same way. Viscosity, pot life, curing and reactivity influence the choice of dispensing technology (e.g. volumetric dispensing, jetting, time-pressure systems). Precise coordination between the material, nozzle and control system is crucial for a clean result.
Optimise motion control and path planning
The robot or gantry must apply the adhesive precisely along the desired contour – at a consistent speed, constant distance and synchronised with the dispensing quantity. Linear axes, SCARA or 6-axis robots with precise control are ideal here.
Integrate process monitoring and quality assurance
Sensors, camera systems and flow monitoring help to control the process and detect errors at an early stage. This ensures consistently high quality – even with large quantities or complex geometries.
How to get started with your automated adhesive or dispensing solution
Your guide to planning and launching adhesive automation successfully.
Define use case
What materials are to be processed? What are the requirements in terms of line layout, cycle time, dosing quantity and curing?
Select suitable components On the RBTX marketplace, you will find
Robotic arms, gantry systems and linear axes; Dosing pumps, valves and controls; Grippers, nozzles, sensors and vision systems; Complete solutions for bonding and dispensing tasks
Use tests & advice
Use the RBTX Lab to have your application tested or get advice from experts – free of charge and with no obligation.
Integration & commissioning
Many systems are plug-and-play and can be integrated into existing production lines with minimal effort. igus offers support, training and online tools for configuration.
RBTXpert Conclusion
Automated gluing or dispensing sounds simple at first - but the devil is in the detail. Every adhesive behaves differently: sometimes it is viscous, sometimes liquid, sometimes it hardens too quickly. If you don't choose the right dispensing technique, you will quickly end up with threads, bubbles or uneven lines. First take a close look at your material - viscosity, pot life, curing. Then look for a solution in which the dosing pump, nozzle and robot movement work together perfectly. And: It's better to have it tested once before you invest. That way, you get a system that works really cleanly - and doesn't just look good on paper.
Advantages of automated gluing and dispensing processes
Automated gluing & dispensing improves speed, precision, and consistency over manual methods.
Consistent quality
Higher precision and repeatability
Cost savings
Reduction of waste and rework
Increased productivity
Faster cycle times and higher productivity
Reliable
Cleanliness and process reliability
Safety & Ergonomics
Relief for employees performing monotonous or dangerous tasks
Get started, find your solution now!
Volkswagen AG / VinciTech B.V.
DOBOT
Simprop electronic Walter Claas GmbH & Co. KG
Adley NV
igus GmbH
tapo-fix GmbH
RBTX
igus® GmbH
FAQ
Frequently asked questions about the automation of adhesive gluing and dispensing processes
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