fairBanner

CommunityDesignLink

showCommunityLink

rbtxpert-button-de

rbtxpert-button-us

Kolver Srl from Thiene, Italy, was established in 1989 as the first manufacturer of precision electric screwdrivers in Europe. Thousands of state-of-the-art drivers are produced every year in Italy and then shipped to over 30 Countries worldwide. Kolver North America is our sister company and supplies Kolver products on the US, Canadian and Mexican market.

ISO 9001 certified since 1998, KOLVER has gained international recognition for building premier quality innovative products that meet or even anticipate the most rigorous customer requirements:

• Wide range including Brushless screwdrivers, high precision Torque & Angle systems, tools designed for automated applications, high accuracy torque testers and transducers, screw feeders, reaction arms and more! • Certified ESD safe electric screwdrivers (Ericsson approved) since 1998. • Proprietary coreless motor design • All strategic components made in Italy, Germany and Switzerland.

Screwdriver - K-DUCER Series

KBL Brushless Screwdriver

Kolver North America

Automated screwdriving application - cycle time test

Applicazione di avvitatura automatizzata - test del tempo di ciclo

Automatisierte Schraubanwendung - Zykluszeittest

Toepassing voor automatisch schroeven - cyclustijdtest

Aplicação de parafusamento automatizado - teste de tempo de ciclo

螺丝自动拧紧节拍测试

Customer Tests

Testen door klanten

Tests clients

Müşteri Testleri

客户测试

Tes Pelanggan

Testes de clientes

Testy klienta

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

DIY 

Kendin Yap

DIY - Faça você mesmo

Do It Yourself

The focus of the video is an igus gantry, which is used in combination with a Kolver screw gripper. The igus gantry is a high-precision device known for its ability to perform accurate movements in a three-dimensional space. The Kolver screw gripper is a powerful tool known for its ability to precisely handle and manipulate screws.

During the test, the igus gantry is used to move the Kolver screw gripper to various positions. The screw gripper then performs a series of tasks, including gripping, turning, and positioning screws.

The main purpose of this test is to verify compliance with the cycle time. The cycle time refers to the time needed to complete a full cycle of tasks. In this case, the cycle includes moving the screw gripper to a screw, gripping the screw, turning and positioning the screw, and finally returning the screw gripper to its starting position.

The video shows how the igus gantry and the Kolver screw gripper work together to perform these tasks with impressive precision and speed. It becomes clear that both devices are capable of adhering to the specified cycle time, which underscores their efficiency and performance.

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

Produkcja

การผลิต

制造业

Üretim

제조

Produzione

manufacturing

 KBL Brushless Screwdriver Integration 

 KBL无刷螺丝刀集成 

 KBL Borstelloze Schroevendraaier Integratie 

 Integrazione dell'avvitatore brushless KBL 

Raumportal mit automatischer Schraubenzuführung

 Integração da chave de fenda sem escova KBL 

帶自動螺絲進給的三軸龍門型線性機器人 (2)

Assembly

Montage

조립

Montaż

安装

Assemblage

組裝

組付け

Montaje

assembly

Optimize Your Assembly Line with KBL Brushless Screwdriver Integration

Integrate Kolver's KBL Brushless Screwdrivers with our igus gantry, delta and Rebel robots for precise, consistent, and efficient screw tightening. Ideal for clean room applications, these screwdrivers feature state-of-the-art brushless motors and easy setup.

Experience enhanced efficiency and reliability in your assembly processes. Contact us for more information or assistance.

Transforming Manual Processes with Automated Screwdriving: Our Low-Cost Solution

Transformando processos manuais com parafusamento automatizado: Nossa solução de baixo custo

低成本就能实现拧螺丝自动化

Trasformare i processi manuali con l'avvitatore automatico: la nostra soluzione a low cost

Handmatige processen transformeren met geautomatiseerd schroeven: Onze voordelige oplossing

帶自動螺絲進給的三軸龍門型線性機器人 (1)

In our latest customer test video, filmed in our new robotics laboratory in Providence, Rhode Island, we showcase the integration of the K-DUCER system from our partner, Kolver, with our gantry robot.

The K-DUCER is an intelligent transducerized assembly system, featuring the KDU controller and a range of handheld and fixtured electric screwdrivers (KDS) with precise torque control up to 620 lbf-in.

This demonstration highlights how our gantry robot, offering three degrees of freedom, collaborates seamlessly with the K-DUCER system to provide a superior automated screwdriving solution. This combination addresses the tedious and labor-intensive nature of manual screwdriving, offering a cost-effective and efficient alternative.

Automated screwdriving is essential for reducing the high labor costs and inefficiencies associated with manual processes. Our low-cost automation solution not only ensures high precision and efficiency but also comes with robust support from our dedicated team of engineers. They are available to assist with integration and provide ongoing support, ensuring a smooth and successful implementation.

The K-DUCER's built-in Modbus TCP and Open Protocol connectivity ensures effortless integration into any smart factory environment, perfectly aligning with Industry 4.0 standards.

Watch the video to see how our partnership with Kolver enables us to deliver this affordable and powerful automated screwdriving solution. Discover how this combination can transform your production line, delivering enhanced efficiency, precision, and scalability for your assembly operations while minimizing costs and maximizing productivity.

Handling Etikett

Gluing

접착

涂胶

膠合

Kleben

接着

Lijmen

Klejenie

Collage

gluing

总览

 at the customer's site. This advanced solution is used in combination with a 

 to efficiently label plastic containers.

The igus gantry system provides a flexible and reliable motion platform, while the apiro rotary axis adds rotational capabilities for optimal positioning of the containers during the labeling process. The cab label printer ensures high print quality and speed, leading to increased productivity.

Watch this video to see how this innovative combination of igus technology and cab printing technology revolutionizes the labeling process, ensuring smooth and efficient production.

Logistik

Logistics

Logistiek

物流設備

物流

Logística

물류 시스템

Logistique

Logistyka

搬送装置

logistics

Automated labeling with igus room gantry and a cab label printer

Gluing simulation with a collaborative robot

Dispensieren

Dispensing

分发

Distributeur

點膠

ディスペンサー

분배/디스펜서

dispensing

In a customer test in the igus Customer Testing Area (CTA), a gluing process was simulated using a Dobot CRA5 robot. Instead of using a syringe and adhesive, the test involved tracing the contour only. This simulation demonstrates the precise motion control and repeatability of the Dobot CRA5. The robot follows the specified contour exactly, showcasing its potential use in real gluing applications to achieve consistent and accurate results. This type of simulation is particularly useful for testing and optimizing the robot’s capabilities before applying actual adhesive in practical scenarios.

Gluing application with collaborative robot

Automated quality control with igus ReBeL

Automatisierte Qualitätskontrolle mit dem igus ReBeL

Quality Control

Quality control

质量控制

Kontrola jakości

品質管制

Kwaliteitscontrole

品質管理

Control de calidad

품질 관리

Contrôle qualité

quality

In this customer application, a traditional task from the functional and quality inspection domain has been automated using a collaborative robot. Previously, this task required a dedicated worker. Thanks to the deployment of the cobot, this worker can now be assigned to more complex and value-added tasks. The cobot takes over the repetitive and monotonous inspection processes with high precision and reliability. The investment in the cobot was relatively low and paid off completely within a few months, leading to significant cost savings and increased operational efficiency. Additionally, the cobot improves working conditions by relieving employees from tedious tasks, allowing them to develop further and take on more demanding responsibilities.

Automated quality inspection of facets

Automatisierte Qualitätsprüfung von Wasserhähnen

Vision supported Pick and Place application with igus room gantry

Kameraunterstützte Pick and Place Anwendung mit igus Raumportal

Pick & Place

Pick-and-Place

Al ve yerleştir

拾取&放置

픽 앤 플레이스

ピック&プレース

Pick &amp: Place

取放 (揀選 & 放置)

Pick and place

หยิบและวาง

pick-n-place

In this application, a pick-and-place solution was tested for a customer using an igus linear robot, a camera, and a conveyor belt. The individual components had to communicate seamlessly to ensure the metal part could be reliably picked up from the conveyor belt and accurately sorted. The integration of the camera for detecting and positioning the metal part, along with the precise control of the linear robot, played a crucial role in ensuring the system’s high reliability and efficiency.

Kolver North America

Sản phẩm từ Kolver North America

Các trường hợp sử dụng sản phẩm của Kolver North America